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About Rommelag AG
Rommelag is the inventor and world leader in aseptic filling systems
using blow-fill-seal (BFS) technology. Our bottelpack packaging systems
are considered advanced aseptic filling by regulatory authorities. The
BFS containers are formed from plastic polymer material in an automated
process, filled and hermetically sealed. With its BFS packaging
solutions for sterile liquids (e.g. eye drops, infusion solution,
injectables, inhalations, vaccines), gels and ointments, Rommelag is
present in the pharmaceutical, healthcare, but also in the cosmetic as
well as the chemical industries.
Key applications of the BFS technology are bottles, ampoules, dropper bottles and bellows containers which can be produced in various shapes and types of plastic. bottelpack systems produce up to 30,000 containers per hour. Typical container volumes range from less than 0.1 ml to more than 1,000 ml.
Rommelag Engineering offers a system configuration tailored to the product. We complement our bottelpack lines with inspection systems and digitalisation solutions.
Being a one-stop partner, Rommelag supports their customers with in-house Pharma Service from the planning phase through validation and qualification to plant optimisation.
Our after-sales service sustains throughout the entire product life cycle: from installing the plant system by our technicians to its maintenance, repair and complex modifications. With attractive service packages, we ensure that the investment in a bottelpack system pays off. We prevent unplanned downtimes and optimise plant performance.
For customer-specific container and closure developments as well as for test fillings, we have our own laboratory test and production facilities.
Products from Rommelag AG
IV solutions are basic life-saving drugs that are as wide ranging as their applications, including hydration agents, chemotherapy, pain management, antibiotics, plasma volume expanders, total parenteral nutrition, and many more. The blow-fill-seal process offers the highest level of sterility assurance in this field of pharmaceutical manufacturing matched with low production costs. The resulting IV containers are transparent, collapsible, lightweight, and shatterproof for optimal user-friendliness.
- Filling volumes between 100 and 2000 ml
- Inert, drug compatible raw materials
- Flexible material for non-vented IV tubing
- Good fill volume for admixture preparations
- Batch and expiry information displayed permanently in container
- No contact between cap and IV solution
- Self-standing and non-slip container
Automated visual inspection technology reliably detects cosmetic defects on ampoule packaging to securely remove them from the blow-fill-seal production line.
These cosmetic defects include:
- Variations in filling
- Black spots in the walls of the ampoule
- Forming or vacuum errors
- Punch pressing errors
- Discoloration in the filling and/or plastic
- Legibility of engravings and markings
- Deformations in the flag or ampoule body
There is probably no more suitable machine than our bp 460 to proclaim a new era of bottelpack machines: Our most popular and successful machine shines in a completely new design and sets a new bottelpack standard. The brand new design represents now more than ever the modernity and quality of our bottelpack machines, without ever neglecting functionality: • Generous glass housing around the classified filling area warrants the closed and separated process area while enabling a good view into the machine during production as well as an improved cleanability
• Optimized housing with improved airflow between the upper and lower machine section
• A characteristic LED band which is not only a visual eye-catcher but also functions as a system status indicator of the affected area
• A completely new designed modular buffer tank optimized for improved cleanability, reduced risk of cross-contamination and increased process reliability
Our bottelpack aseptic packaging systems are considered advanced aseptic filling by regulatory authorities. The BFS containers are formed from plastic polymer material in an automated process, filled and hermetically sealed. With the packaging of sterile liquids (e.g. eye drops, infusion solution, injectables, inhalations, vaccines), gels and ointments, Rommelag is present in pharmaceutical, healthcare, and also in cosmetic and chemical industries.
With BFS technology, bottles, ampoules, dropper bottles and bellows containers can be produced in various shapes and types of plastic. bottelpack lines produce up to 30,000 containers per hour. Classic container volumes range from less than 0.1 ml to more than 1,000 ml. Blow-fill-seal technology is most common for liquid pharmaceutical products, used to form and fill containers ranging from small ophthalmic ampoules to large containers of IV solution. But due to its production efficiency and virtually limitless array of custom container designs, BFS technology is increasingly finding applications in many other sectors, from cleaning agents, to skin care products, to functional foods.
Rommelag AG Resources
Cosmeceuticals are high-end products for skin care and anti-aging. Blow-Fill-Seal ampoules are innovative packaging comparable to those used in pharmaceutical products.
The soft ampoules are made of 100% recyclable materials and are manufactured in pharmaceutical quality. This could be a decisive USP in the marketing of your cosmetic products in today's world.
The bottelpack Blow-Fill-Seal technology combines cost-efficient production and quick availability of a large quantity of product units.With our sterile single-dose ampoules we offer the consumer a convenience solution for daily use and on the go.Single-dose ampoules make it possible to dispense without preservatives and thus reduce possible side effects.The BFS technology we invented has been tried and tested in the pharmaceutical industry for many decades and is considered one of the safest aseptic filling methods worldwide. This allows us to guarantee a process-safe ...
If it says “bottelpack” on it, you can rely on the uncompromisingly good quality offered by the inventor of blow-fill-seal technology. With a combination of German engineering expertise and Swiss precision, we make sure that your machine only ever produces precisely what you defined – from the smallest ampoule to the largest container. And that’s a promise! Rommelag’s bottelpack machines are capable of manufacturing up to 34,000 containers an hour in a wide variety of forms and plastic blends, with filling volumes ranging from 0.04 to 10,000 ml, aseptically, and taking all the applicable pharmaceutical regulations into account. Sounds good, you say? That’s what our customers say, too, and they enjoy the flexibility, precision, reliability, and virtually unlimited scope of BFS technology.
The Rommelag Pharma Platform, RPP, is the basis for digitalizing your bottelpack BFS aseptic filling system for the next generation of pharmaceutical manufacturing.
RPP comes with a detailed information model, granting access to a wide array of possibilities for leveraging data and integrating third-party tools. By networking your bottelpack machines with your shop floor, office, and the Rommelag Service Center, RPP helps you streamline your production and maintenance processes for better decision making and real-time monitoring.
With RPP, your bottelpack machine acts as the conduit for connecting your shop floor to Rommelag’s service and maintenance cloud. The power of RPP lies at the intersection of four key digital components that enable enhanced production, servicing, and recordkeeping for pharma processes
BFS Process- Features & Benefits Automated, continuous process removes human element, greatly reducing risk of sterility failuresMinimizes machinery footprint and eliminates costly processes of container inventory, cleaning, and sterilizing, as well as separate filling, capping, and transport operationsAny container you can dream: canisters, bottles, tubes, ampoules, drop bottles, bellows, and portion packaging with filling volumes range from 0.04 ml to 10 litersOutput volumes up to 34,000 pieces per hourA safe, flexible, and shatterproof alternative to glass containers
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