Syntegon Technology GmbH

About Syntegon Technology GmbH

Syntegon Technology is a leading global process and packaging technology provider. Formerly the packaging division of the Bosch Group, the company, headquartered in Waiblingen (Germany), has been offering complete solutions for the pharmaceutical and food industries for over 50 years. About 6,000 employees at 30 locations in more than 15 countries generated a total revenue of 1.3 billion euros in 2020. The portfolio of intelligent and sustainable technologies includes stand-alone machines, as well as complete systems and services. Fields of application in the pharmaceutical industry are the production, processing, filling, inspection and packaging of liquid and solid pharmaceuticals (e.g. syringes and capsules). The following product brands are included in the portfolio: Hüttlin, Klenzaids, Pharmatec, SBM Schoeller-Bleckmann Medizintechnik and Valicare. 

Certifications
  • DE
  • 2021
    On CPhI since
  • 4
    Certificates
  • 5000+
    Employees
Engineering
Manufacturer/Innovator
Contact info

Products from Syntegon Technology GmbH

  • Syntegon´s Solutions for the pharmaceutical industry

    Product Syntegon´s Solutions for the pharmaceutical industry

    ·       Process technology
    ·       Solid dosage forms
    ·       Liquid dosage forms
    ·       Inspection technology
    ·       Secondary packaging

    As a full-service provider, we take responsibility for fully integrated, end-to-end solutions and also involve third-party providers. We offer modular machines for entire processing and packaging systems and partnerships for product innovation. Also After-sales service (spare parts, upgrading, field service) and digital solutions for machine operation, performance management, maintenance, and remote services belong to our portfolio.

  • Syntegon Flexitab XL Tablet Pressing Machine

    Product Syntegon Flexitab XL Tablet Pressing Machine

    The FlexiTab provides tablet development formulators with a very versatile single punch tablet press. The FlexiTab is capable of manufacturing single, two layer and three layer tablets. Adjustable force and dwell time profiles can be created to aid the assessment of powder characteristics at their early stage of development. A key advantage is the ability to use standard TSM/Euro B/D punches and dies, although certain other punch types can also be accommodated. The measurement of punch displacement is a valuable option to measure the compressibility of the formulation.
  • Syntegon GKF 60 Capsule Filling Machine

    Product Syntegon GKF 60 Capsule Filling Machine

    The GKF 60 impresses above all with its high flexibility and small footprint: With only six stations and thereof three filling stations that can be integrated in parallel, the machine is extremely compact and flexible. On the newly developed piezo dosing station, minimum quantities can be dosed with high precision for toxicity or FIM studies. In addition, the well-known dosing modules for DPI, pellets, tablets or liquids remain available, including the mini-bowl station for a scale-up to your production machine. Therefore the machine is equipped with the patented and unique APD technology (Automated Process Development) to determine the optimal parameters for capsule filling and to automatically adjust them in the process. 
  • Syntegon GKF 720 Capsule Filling Machine

    Product Syntegon GKF 720 Capsule Filling Machine

    GKF 720 is a highly flexible capsule filling machine, designed to dose powders, granules, pellets, (micro-) tablets or liquids into hard capsules. It is easily adaptable to changing market requirements.With an output of up to 43,500 capsules per hour, it is the first of its generation to have a modular design and flexible plug-in station: a dosing module can be changed in less than five minutes. The exchange is simple and failsafe. Special focus was put on efficient product change-over and cleaning. A special feature is the APD technology (Automated Process Development). 
  • Syntegon TPR 200 Tablet Pressing Machine

    Product Syntegon TPR 200 Tablet Pressing Machine

    The TPR 200 is a highly flexible tablet press for R&D, small to medium size production batches as well as bi-layer tablets. It is capable of producing approx. 230 000 tablets per hour. The cleaning concept ist fast and easy and the set-up simple and failsafe. It has a high flexible specification and is designed to improve Overall Equipment Effectiveness (OEE). The TPR 200 range of functions is optimized to suit all tablet manufacturers.
  • ALF 5000 - Filling and closing of ampoules and vials

    Product ALF 5000 - Filling and closing of ampoules and vials

    ALF 5000 is a filling and closing machine for ampoules or vials and also available as a combi version for both packaging types. In addition to an increased output of up to 600 containers per minute, the ALF 5000 delivers an optional 100 % in-process control for vials and a hygienic design. Further advantages: easier cleaning and high safety.
  • Isolator Technology

    Product Isolator Technology

    Safety and Performance from one source - with more than 25 years of experience. Isolator systems are becoming increasingly important to the pharmaceutical industry. Complex filling lines require competent management of the interaction between filling machine, isolator system and subsequent machines. Challenges include the safe functioning of the interfaces, the simplicity of the overall controls system and easy of operation of the individual components. This is what induced Syntegon to offer everything from one source. This makes Syntegon the ideal partner for concept planning and the most reliable partner for implementation of isolator projects. In combination with the SafeVAP a bio-decontamination system, developed by Syntegon, the isolator offers the ideal conditions for fast and stable decontamination processes.
  • Versynta FFP - Flexible Filling Platform

    Product Versynta FFP - Flexible Filling Platform

    Versynta FFP is based on pre-developed and tested modules that can be flexibly combined. This advanced platform is characterized by the fact that only format parts need to be replaced instead of entire modules. Flexibility in this sense means that the use of different container types as well as different filling systems are possible. Versynta FFP offers a lean and complete solution for the entire filling process from a single source, including an integrated isolator technology.

Syntegon Technology GmbH Resources

  • Video Versynta FFP - Flexible Filling Platform

    Versynta FFP is based on pre-developed and tested modules that can be flexibly combined. This advanced platform is characterized by the fact that only format parts need to be replaced instead of entire modules. Flexibility in this sense means that the use of different container types as well as different filling systems are possible. Versynta FFP offers a lean and complete solution for the entire filling process from a single source, including an integrated isolator technology.
  • Video Syntegon TPR 200 tablet pressing machine

    In order to supply the market in the United Arab Emirates with affordable and high quality pharmaceutical products, Pharmax Pharmaceuticals has chosen Syntegon equipment for granulation, tablet pressing and coating as well as capsule filling. The tablets are compressed on a TPR 200, which is part of Syntegon’s tablet press series, for small to medium batches, with an output of approx. 230 000 tablets per hour.
  • Video Syntegon Flexitab XL tablet pressing machine

    As a single punch machine, the FlexiTab XL is designed for early stage tablet development, the production of clinical trial batches, the screening of powders and granules for subsequent product development, as well as the assessment of multi-layer drug dosing and characterization of powder properties.A large range of tablet and oblong shapes can be produced (using up to three APIs) and analyzed with the enhanced DAQ software.In cooperation with RÖLTGEN GmbH & Co. KG.
  • Video Syntegon Oral Solid Doasing Customer Center in Waiblingen

    After a one-year construction phase, Syntegon Technology inaugurated its new OSD Customer Center in Waiblingen, Germany, on November 16, 2020. The 600 square meter building includes everything customers from Syntegon need for the formulation, development and production of their oral solid dosage (OSD) forms – from cleanrooms and assembly areas to offices, meeting and training rooms.
  • Video Syntegon Pharma OSD services and process technologies

    At Syntegon we cover all fields of the solid pharmaceutical processing and production: from blending API with excipients through the preparation of solid formulations by granulation and particle coating, up to capsule filling and tableting, not to forget tablet coating. We supply our customer’s individual, complete production lines, taking regional needs and local market characteristics into account. We are represented in all major markets through our production sites in Waiblingen, Schopfheim and Hangzhou, as well as through our sales and service branches.
  • Video Syntegon GKF 720 capsule filling machine

    The Syntegon GKF 720 is a highly flexible capsule filling machine, designed to dose powders, granules, pellets, (micro-) tablets or liquids into hard capsules. From galenical development to small scale batch manufacturing the GKF 720 is easily adaptable to changing market requirements.
  • Video Syntegon APD trailer

    „Quality cannot be tested into products; it should be built-in or should be by design“. This is one of the key messages of the U.S. Food and Drug Administration.

    At Syntegon we have developed a new corresponding Quality by Design approach, namely our “APD” technology (Automated Process Development), for your optimized pharmaceutical capsule filling process.
  • Video SYNTEGON - Processing and Packaging for a better life

    64,000 machines, 150 years of experience, one thing that’s new – our name. We are your go-to global partner for food and pharma processing and packaging. In the future, you can continue to count on us! #WeAreSyntegon