Freeze drying and sterilization processes R&D Laboratory

Telstar’s centre in the UK consolidates its growth by supplying integrated isolation tech solutions for aseptic and containment pharma production

Download the latest Whitepaper from Telstar on how acquiring equipment real-time data and defining new maintenance strategies reduce eventual breakdowns and prevent downtime of the final user assets.

The increase of vaccines production boosts the demand of EtO sterilization chambers

Telstar has over 50 years’ experience in the developmentof highly complex projects for pharmaceutical and biotechindustries, from integrated process equipment using in-housetechnologies, to design, engineering and construction ofplants, including turnkey project management and support forcritical installations. Telstar is a company with global vision that is acknowledged asa major supplier to the pharmaceutical industry, and has beendesigning and manufacturing Aseptic and Containment BarrierIsolators for over 25 years. Installations range from high quality stand alone Isolators tocustomised solutions; Telstar’s solutions are innovative withthe capacity to develop and manufacture systems entirelyin‑house providing a cost effective solution and ensuring highquality control over the whole process.

Telstar launches Lyozeta, a new range of modular design GMP freeze-dryers

Telstar corporate overview

A process system for the pharmaceutical company Boryung Pharmaceutical in Yesan led by Telstar under a contract holder agreement.

Lyometrics

Designed primarily for terminal sterilization processes in autoclaves with a capacity of over 50 m3

The integration of an automated system increases performance and productivity up to 40% in the overall production process, and provides an average reduction of 15% of the duration of the sterilization cycle. Energy consumption savings of up to 20% are also proven

New automated product handling systems for automatic loading and unloading processes have been integrated in high-capacity pharmaceutical sterilization systems. The new robotized solution is incorporated in the counter-pressure autoclave SteriDelta series.

The sterilization system integrates robotized processing for preparing the product arriving from one or more filling lines to be loaded directly into the sterilizer chamber without any human intervention. Furthermore, the automated process system is engineered to cover whole operational phases, connecting the sterilization process from the filling line to the inspection line.

Through the robotized processing system, the packaged material (bags, bottles, PFS etc..), which have been previously automatically classified and placed on the transport conveyors, are placed on the automatic loading system to be fed into the autoclave chamber. Unlike the manual loading and unloading process, which requires the product through an extended cooling phase to reach a temperature permitting the manual handling of the product, the fully automated process integrated to the SteriDelta series enables to unload at higher temperature providing higher efficiency with an average reduction of 15% of the duration of the sterilization cycle thus saving up to 20% in energy consumption.

The robotized sterilization system are designed to be highly versatile, therefore can be also gradually implemented based on particular needs in both greenfield or existing units. Engineered to sterilize large batches, the equipment includes a Telstar Scada supervisory, control and data acquisition system which is providing full production line traceability; helping store, retrieve and transfer process knowledge.

Telstar has taken a further step in the integrated solutions for pharmaceutical sterilization process equipment integrating robotic and automated loading and unloading technology. The overall automation and process control, offering up to a 40% increase in performance and productivity, helps reduce operational costs increasing savings in these multiple connected machines.

Bio-Decontamination SystemSAS BIO ionHP +

SAS Pass through boxes

SteriDelta

Sterimega Plus

Telstar loading and unloading system

Lyophilization (freeze-drying) is a well known drying technology especially suitable for many pharmaceuticals mainly because of the very low temperatures involved in the process, making it almost the unique available alternative for the long term stabilization of heat sensitive products

Aseptic Filling and Freeze- Drying Line assembly and dismantling

The focus for Telstar in the Laboratory field is the design, manufacture, sales and after sales of equipment for R+D, quality control and analysis in sectors related to Life and Health Sciences. Telstar offers to the market an extensive range of green line equipment made up of biological safety cabinets, laminar flow cabinets, laboratory freeze dryers (GLP) and ultra-low freezers.

2022 Telstar Loading Unloading System for Ethylene Oxide Sterilization Lines

Telstar is proud to present their latest video showing one of their new facilities in Barcelona preparing several Ethylene Oxide Sterilizer chambers for worldwide customers. The company’s continued growth allows for multiple large chamber projects to be simultaneously assembled. A major advantage for Telstar is the capacity to be able to test integrated sterilization lines in their facilities, reinforcing the company’s position as a dedicated and leading supplier of equipment for the life sciences industry. Interested in more? 

Telstar Lyogistics Zero, installed in a 30m2 Freeze dryer under an isolator, is a very compact and versatile automatic loading and unloading solution. It can handle vial sizes up to 100R, and many different format types, including trays and Lyoguards®. It’s a suitable system to operate in cold shelf loading conditions as it can transport a small pack of vials to the final position on each shelf. Also, it’s the only slider type solution in the market that can be automatically cleaned and sterilized inside the chamber.

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Conceptual Design, a key challenge in production efficiency (Part I)

Preventive and predictive digital maintenance in Pharma 4.0 

Telstar

Consultancy experience

Telstar capabilities in Sterilization

Freeze drying solutions

Telstar

Telstar services and products

Vaccine pharmaceutical services 

Containment Isolators

Pura range

Oncology services

Oncology production partner

Vaccines Pharmaceutical services