We
build User configurable and Fully automated CIP units which are especially
suited for the critical Cleaning requirements for biopharmaceutical and
pharmaceutical plants.
Our team is involved at the process development and
facility design stage to provide an optimised CIP Design thus ensuring minimal
utilisation of expensive utilities and reliable and repeatable cleaning
operations.
We take into active consideration all 3 stages for
proper design and implementation of any CIP System namely the CIP Skid, the
equipment / systems to be cleaned and
the CIP supply - return lines.
Mechanical
Characteristics of CIP system
1.
Space conserving
design
2.
Stationary /
Mobile systems
3.
Centralized CIP
system for plantwide cleaning of Vessels, Piping and associated systems.
4. Verification of
single tank / multi tank options for most effective cleaning with operating
volumes ranging from 100 L to as required for a plantwide CIP solution.
5.
Materials offered
for contact surfaces are SA240 Gr. 316 L and non-contact SA240Gr. 304.
6.
The Internal
surfaces of our CIP tanks are flush
ground and mirror polished to <0.4 Microns Ra and electro-polished. The
external surfaces are polished to desired Ra value and offered in Satin and
Mirror finishes. All welds are polished to the current ASME BPE / GMP for
complete cleanability.
7. Pressures ranging from -1 to 5 bar (g)
8. Temperatures from 0 to 150 deg C
9. Heat Exchanger ( Pipe in Pipe / Sanitary
design DTSH ) for heating of cleaning solutions ( optionally double wall design
for heating / cooling.
10. Highest quality components are integrated into our
system including Sanitary design Centrifugal Supply and return Pumps, Heat
exchanger, Acid / Alkali Dosing Vessels
with Diaphragm dosing metering pumps.
11. The
instrumentation required for automated and repeatable operation include
temperature sensor, ph sensor , Conductivity sensor – supply & return line,
Mass Flowmeter with totalizer,
Associated piping, Block valves and Sanitary diaphragm valves .
12. Requisite
safety arrangements for man & machine including interlocks, flow switches,
pressure relief valves etc.
13. Equipped with
an independent control panel which is PLC & SCADA based for fully automatic
mode of operation .